孔雀石分段硫化浮选行为及动力学基因特性研究

为改善孔雀石的硫化浮选效果，通过浮选试验，系统研究了孔雀石单矿物分段硫化浮选行为及动力学基因特性规律，确定了孔雀石的最佳硫化浮选段数。结果表明：硫化时间过长，孔雀石可浮性降低，适量硫化钠能提高孔雀石浮选速率，但浮选速率随时间延长而降低；硫化钠用量为 4 mg/L，硫化时间为 1 min，丁基黄药用量为 80 mg/L 时，孔雀石可浮性最好；添加碳酸铵可以改善孔雀石的浮选效果，当碳酸铵用量为 50 mg/L 时，对孔雀石活化效果最佳；分段硫化浮选过程中，每段孔雀石的浮选速率高低与浮选药剂的质量分配比例有关；适当增加硫化浮选段数，可以提高孔雀石的总回收率；孔雀石的最佳硫化浮选段数为三段，各阶段浮选药剂分配比例为 4∶2∶2。     

The Modification of Chrome Tanned Leather by Polyethylene Glycol-Linked Gemini Fatty Alcohol Phosphate

A series of polyethylene glycol-linked Gemini fatty alcohol phosphate surfactants (GFAP) were prepared with long chain n-alkanol (C = 8, 12, 16, 18), polyethylene glycol (PEG-200, PEG-400, PEG-600, PEG-800, PEG-1000) and phosphorus oxychloride (POCl₃). The structure of the prepared surfactants was characterized by Fourier transform infrared spectrometer (FT-IR). The surfactants were employed for the modification of chrome-tanned leather. The morphological changes of chrome-tanned leather and modified chrome-tanned leather were observed by scanning electron microscopy (SEM). The relationship between the alkyl chain length and molecular weight of the PEG and the hydrophobicity, softness, mechanical strength of modified chrome-tanned leather was also discussed. The experimental results showed that the mechanical strength and softness of modified chrome-tanned leather were enhanced with an increase of alkyl chain length, while the hydrophobicity, mechanical strength and softness were decreased with an increase of molecular weight of the PEG. The hydrophobicity, mechanical strength and softness of modified chrome-tanned leather were optimized for an alkyl chain length of 16. Therefore, 16–200 Gemini phosphate surfactants with an alkyl chain length of 16 and a PEG molecular weight of 200 have a good comprehensive modification effect on Chrome-tanned leather, the tensile strength, tear strength and softness of modified chrome-tanned leather are 57.07 N mm⁻², 79.49 N mm⁻¹, 9.73 mm, respectively.     

小型特种精细化工过程自动化和信息化研究发展趋势探讨

针对采取小批量间歇性批次生产方式、工艺介质腐蚀性强、危险性大的小型特种精细化工生产工艺研究试验过程自动化、信息化程度不高，导致工艺研究试验中获取数据较少、过程机理研究不够透彻、人工操作多、安全风险高、研究试验消耗大及效率不高等问题，综述了期待通过智能控制、在线分析、模拟仿真和虚拟制造、工况监测及预测性维护以及信息管理和生产调度等关键技术的研究和应用，提高小型特种精细化工生产工艺过程的自动化和信息化程度，实现小型特种精细化工生产工艺过程的数字化、虚拟化和智能化，降低生产安全风险和试验消耗，提高小型特种精细化工生产工艺研究试验的成功率和效率，达到小型特种精细化工生产工艺过程的数字化设计和精准生产的目标。     

车轮多边形磨耗统计规律及关键影响因素分析

针对列车车轮多边形磨耗问题广泛存在于轨道交通运输领域,会导致车辆/轨道系统产生高频的振动冲击,严重影响车辆和轨道系统零部件的使用寿命,危及行车安全这一问题,调查了大量车轮的多边形磨耗情况并进行统计分析,掌握了高速列车车轮多边形磨耗问题的现状和特点。以18～20阶多边形磨耗车辆为例,通过理论研究和试验分析(试验分析包括车辆系统振动特性测试和转向架模态特性测试),对车轮多边形磨耗的根本原因及诱导因素进行研究。研究发现,轮轨系统在580 Hz频率附近存在固有模态是导致车辆发生18～20阶多边形磨耗的根本原因,轮轨表面的各种不平顺能激发或者加剧轮轨系统在580 Hz频率附近的模态共振,从而诱发车轮多边形磨耗的产生。该结果可为高速列车车轮多边形磨耗问题的防止和进一步研究提供参考。     

生产工艺多方案并行与快速转换方法研究

生产系统复杂多变,在生产管理过程中存在多变性和不均衡性。对此,实际生产中需要实现生产工艺多方案并行与快速转换。分析了生产过程变化因素,介绍了主工艺+子工艺这一生产工艺多方案并行与快速转换方法,并通过实例验证了这一方法的有效性。     

ZK60镁合金表面滚压强化试验研究

试验研究了ZK60镁合金表面滚压加工中工艺参数对试件表面粗糙度、表面形貌、表面残余应力和表层显微硬度的影响,结果表明滚压力和重复滚压次数对试件的表面粗糙度、表面形貌以及表面残余应力和表层硬度影响程度较大,滚压速度影响较小。对精车ZK60镁合金试件进行滚压加工,试件表面粗糙度R a、R z最大减小了50.3%和48.1%;残余压应力最大可达-54.55 MPa;显微硬度从试件表层到内部基体材料逐渐降低,表层硬度值最大为92.83 HV 0.25,比基体材料硬度提高了15.32%。     

内含硬α夹杂钛合金轮盘裂纹扩展研究

为研究钛合金轮盘内部硬α夹杂疲劳裂纹扩展特性，对含预置硬α夹杂钛合金轮盘开展低循环疲劳裂纹扩展试验。结果表明:5229次循环后轮盘破裂；疲劳断口宏观、微观特征显示，预置硬α夹杂为本次疲劳破坏的疲劳源；在裂纹扩展前期，轮盘断口裂纹扩展速率较材料试验数据快；在裂纹扩展中期，断口裂纹扩展速率曲线呈对数线性关系；为了解决疲劳裂纹扩展后期疲劳条带不易识别的问题，使用等效裂纹扩展模型拟合断口裂纹扩展速率曲线，从而可以利用疲劳条带宽度来计算总寿命。同时，利用断口数据，提出和总结了预置硬α夹杂钛合金轮盘裂纹扩展特性仿真研究的方法。仿真研究显示:基于Paris公式建立裂纹扩展模型能较好地预测轮盘裂纹扩展特性；轮盘由于疲劳发生最终断裂破坏时，裂纹前沿的应力强度因子远大于断裂韧性，因此，不宜使用应力强度因子直接作为破裂准则。     

Microstructure−fracture toughness relationships and toughening mechanism of TC21 titanium alloy with lamellar microstructure

The independent influence of microstructural features on fracture toughness of TC21 alloy with lamellar microstructure was investigated. Triple heat treatments were designed to obtain lamellar microstructures with different parameters, which were characterized by OM and SEM. The size and content of α plates were mainly determined by cooling rate from single β phase field and solution temperature in two-phase field; while the precipitation behavior of secondary α platelets was dominantly controlled by aging temperature in two-phase field. The content and thickness of α plates and the thickness of secondary α platelets were important microstructural features influencing the fracture toughness. Both increasing the content of α plates and thickening α plates (or secondary α platelets) could enhance the fracture toughness of TC21 alloy. Based on energy consumption by the plastic zone of crack tip in α plates, a toughening mechanism for titanium alloys was proposed.     

基于船载卫星通信三轴天线的跟踪搜索技术

针对船载卫星通信三轴天线跟踪系统,介绍了船载三轴天线的系统组成,提出了一种基于捷联惯导的船载三轴天线跟踪搜索技术。天线以目标地理角为中心,通过坐标转换将目标地理角转换为天线的目标甲板角,调整AEC三轴使其及时准确地跟随目标甲板角。目前,该方法已经成功应用于多种船载三轴天线。实践表明,该方法能够快速准确地搜索到目标卫星,并实现对目标卫星的稳定跟踪。